Folding Cartons Packaging Guide

Folding Cartons — Light, Stylish & Retail-Friendly

Folding cartons are versatile, lightweight, and cost-effective packaging solutions commonly used for retail products. They are easy to assemble, customizable, and offer a great way to display products while providing a good level of protection.

Image for Reverse Tuck End (RTE)

1. Reverse Tuck End (RTE)

  • Common Material Used: Made from paperboard or kraft paper, which is strong yet lightweight.
  • Ideal Product Types: Used for cosmetics, medications, small electronics, and lightweight consumer goods.
  • Estimated Product Weight vs Size: Best for lightweight items up to 2 kg, such as lip balms, small bottles, or electronic accessories.
  • Printing Options and Quality: Offers excellent full-color digital and offset printing. The surface allows fine details, vibrant graphics, and high-quality finishes like embossing and varnishes.
  • Uniqueness of the Box: The reverse tuck design provides a clean, secure closure with flaps that fold in opposite directions, making it easy to assemble and cost-effective.
  • Storage: RTE boxes can be stored flat before assembly, saving storage space.
  • When to Use This Box: Ideal for retail-style products that need attractive branding and efficient use of material, especially for small, lightweight items.

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Image for Auto Lock Bottom (ALB)

2. Auto Lock Bottom (ALB)

  • Common Material Used: Typically made from cardboard or heavy-duty paperboard, offering durability for medium-weight items.
  • Ideal Product Types: Used for cosmetics, food items, electronics accessories, jars, and bottles.
  • Estimated Product Weight vs Size: Ideal for medium-weight products (1-3 kg) and small to medium-sized items like jars, bottles, or accessories.
  • Printing Options and Quality: High-quality digital and flexographic printing for vibrant designs. These boxes can be finished with gloss or matte lamination.
  • Uniqueness of the Box: The pre-glued base locks automatically when folded, making it sturdy and quick to assemble. It provides superior base support for heavier items.
  • Storage: Can be stored flat and assembled easily as needed. Once assembled, they provide strong support for the contents.
  • When to Use This Box: Perfect for medium-weight items requiring a strong and reliable base. These boxes are commonly used for products like jars, bottles, or cosmetics that need secure packaging.

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Rigid Boxes Packaging Guide

Rigid Boxes — Premium, Sturdy & Unboxing Experience

Rigid boxes are durable, luxurious, and ideal for high-end products that require both protection and premium presentation. These boxes are widely used for packaging luxury gifts, jewelry, and other exclusive items. Let’s explore the different types of rigid boxes and their uses.

Magnetic Closure Boxes

1. Magnetic Closure Boxes

  • Common Material Used: Made from rigid board and covered with luxury paper like velvet, art paper, or textured finishes.
  • Ideal Product Types: Used for **luxury gifts**, **jewelry**, **premium gadgets**, and **high-end retail products**.
  • Estimated Product Weight vs Size: Ideal for **heavier** products (up to **5 kg**) like jewelry, premium gadgets, or exclusive gifts.
  • Printing Options and Quality: Offers **premium printing** such as **foil stamping**, **embossing**, and **spot UV** coatings to create an elegant look.
  • Uniqueness of the Box: Features a **magnetic closure** that provides a smooth, secure opening and a premium feel.
  • Storage: These boxes are sturdy and can be stored flat for space efficiency before assembly.
  • When to Use This Box: Perfect for **luxury gifts** and high-end items requiring both protection and a superior unboxing experience.

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Two-Piece Boxes (Base + Lid)

2. Two-Piece Boxes (Base + Lid)

  • Common Material Used: Made from rigid cardboard or kraft paperboard for durability.
  • Ideal Product Types: Used for **gift sets**, **apparel**, **shoes**, **accessories**, and **handicrafts**.
  • Estimated Product Weight vs Size: Ideal for **medium-weight items** (up to **3-4 kg**) such as shoes, multi-item gift sets, or handicrafts.
  • Printing Options and Quality: Allows for **premium printing** like **full-color digital printing**, **embossing**, and **spot UV** coatings for a professional finish.
  • Uniqueness of the Box: The two-piece design provides an **elegant presentation** with a separate base and lid, offering a secure and protective structure.
  • Storage: Can be stored flat and easily assembled when needed, making them space-efficient.
  • When to Use This Box: Use for **gift packaging** and **premium product sets** that require both protection and a high-end presentation.

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Shoulder-Neck Boxes

3. Shoulder-Neck Boxes

  • Common Material Used: Made from rigid cardboard for strength and durability.
  • Ideal Product Types: Ideal for **premium jewelry**, **gift sets**, and **exclusive items** requiring extra protection.
  • Estimated Product Weight vs Size: Suitable for **high-value items** (typically up to **2-3 kg**) like jewelry, fine watches, and luxury gift sets.
  • Printing Options and Quality: **High-quality printing** options such as **foil stamping**, **embossing**, and **spot UV** are used for luxury packaging.
  • Uniqueness of the Box: The shoulder-neck design adds **extra strength** and creates a **premium unboxing experience** with layers and a sturdy structure.
  • Storage: These boxes take up more storage space due to their rigidity but offer excellent protection for delicate items.
  • When to Use This Box: Perfect for **high-end jewelry**, **luxury gifts**, or items that require both elegance and durability.

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Drawer-Style Boxes

4. Drawer-Style Boxes

  • Common Material Used: Made from **rigid cardboard** for sturdiness and **luxury finishes** such as textured or art paper.
  • Ideal Product Types: Used for **premium gift boxes**, **jewelry**, **luxury retail items**, and **curated gift sets**.
  • Estimated Product Weight vs Size: Suitable for **medium-weight items** (typically up to **3-4 kg**) like jewelry, luxury gifts, or premium accessories.
  • Printing Options and Quality: Offers **premium printing** techniques like **foil stamping**, **embossing**, and **spot UV** for luxury finishes.
  • Uniqueness of the Box: The box opens like a **drawer**, adding an element of surprise and luxury to the unboxing experience.
  • Storage: Drawer-style boxes provide excellent protection but may require more space for storage, especially once assembled.
  • When to Use This Box: Ideal for **luxury gifts**, **exclusive items**, or **corporate gifts** that require an elegant unboxing experience.

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Book-Style Boxes

5. Book-Style Boxes

  • Common Material Used: Made from **rigid cardboard** with options for **luxury paper finishes** like velvet or textured paper.
  • Ideal Product Types: Perfect for **premium packaging**, **corporate gifts**, **limited-edition products**, or **collector's items**.
  • Estimated Product Weight vs Size: Best for **medium-weight items** (up to **3-5 kg**) that require a sturdy box with a **premium feel**.
  • Printing Options and Quality: Allows for **luxury finishes**, such as **foil stamping**, **embossing**, and **spot UV**, with high-quality **digital or offset printing**.
  • Uniqueness of the Box: Opens like a **book**, giving it an elegant and high-end feel, making it perfect for corporate or special occasion gifts.
  • Storage: These boxes are durable and provide excellent storage protection for high-end or collectible items.
  • When to Use This Box: Ideal for **corporate gifts**, **premium packaging**, and **collectible items** that need to be presented in an elegant, protective box.

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Collapsible Rigid Boxes

6. Collapsible Rigid Boxes

  • Common Material Used: Made from **rigid board** with a **foldable design** for easy storage and assembly.
  • Ideal Product Types: Used for **luxury gifts**, **electronics**, **high-end retail products**, and **multi-item gift sets**.
  • Estimated Product Weight vs Size: Ideal for **medium-weight to heavy items** (up to **5-8 kg**) requiring sturdy protection and space-saving storage.
  • Printing Options and Quality: Premium **digital printing** or **embossing** options allow for high-quality branding and detailed designs.
  • Uniqueness of the Box: These boxes combine the **rigidity** of a standard rigid box with **space-saving collapsibility**, offering ease of storage when not in use.
  • Storage: Collapsible design allows for **compact storage** when not in use, making it an excellent choice for products needing periodic packaging.
  • When to Use This Box: Use when you need **strong packaging** that’s also easy to store, making it ideal for seasonal products or products with infrequent shipments.
Folder Boxes

7. Folder Boxes

  • Common Material Used: Made from **rigid cardboard** or **kraft paperboard** for a sturdy and protective structure.
  • Ideal Product Types: Used for **documents**, **brochures**, **flat gift items**, and **art prints**.
  • Estimated Product Weight vs Size: Best for **light to medium-weight items** (up to **2-3 kg**), particularly flat or fragile items like prints or certificates.
  • Printing Options and Quality: **Standard printing** options with high-quality **digital or flexographic printing** for a professional appearance.
  • Uniqueness of the Box: Features a **folding design** that protects flat items and allows for easy access when opened.
  • Storage: These boxes can be **stored flat**, making them easy to stack and store in smaller spaces before assembly.
  • When to Use This Box: Ideal for packaging **flat items** such as **documents**, **artwork**, or **greeting cards** that need light protection and easy access.
Box with Sleeve

8. Box (any type) with Sleeve

  • Common Material Used: Typically made from **rigid board** or **cardboard**, with the sleeve providing an extra layer of protection and presentation.
  • Ideal Product Types: Used for **premium gifts**, **special editions**, **luxury items**, and **collector's sets**.
  • Estimated Product Weight vs Size: Suitable for **medium to heavy items** (up to **5 kg**), especially those requiring **extra protection**.
  • Printing Options and Quality: Offers **premium printing** options, including **embossing**, **foil stamping**, and **spot UV** to enhance the overall aesthetic.
  • Uniqueness of the Box: Features a **protective sleeve** that slides over the box, adding an extra layer of elegance and protection to the packaging.
  • Storage: The sleeve adds extra space, but the design remains **compact** and can be stored flat when not in use.
  • When to Use This Box: Perfect for **luxury packaging**, **special edition products**, or **premium gift sets** that require both protection and presentation.

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Corrugated Boxes Packaging Guide

Corrugated Boxes — Strong, Protective & Ideal for Shipping

Corrugated boxes are essential for shipping and bulk packaging. They offer excellent protection for fragile items, heavy products, and long-distance deliveries. Below, we explore the different types of corrugated boxes and their applications.

Regular Slotted Container (RSC)

1. Regular Slotted Container (RSC)

  • Common Material Used: Made from **corrugated cardboard**, providing strength, shock absorption, and resistance to damage.
  • Ideal Product Types: Used for **shipping**, **bulk storage**, **fragile items**, and **e-commerce orders**.
  • Estimated Product Weight vs Size: Suitable for **heavy items** (up to **10 kg or more**), such as **electronics**, **appliances**, and **bulk shipments**.
  • Printing Options and Quality: Typically features **single-color flexographic printing**. While printing is functional, it is not as vibrant as rigid boxes, focusing on durability and practicality.
  • Uniqueness of the Box: The **standard slotted design** with flaps meeting at the center provides easy assembly and effective storage for various products.
  • Storage: RSC boxes can be stored flat, making them efficient in terms of space when not in use. Once assembled, they offer strong, protective packaging.
  • When to Use This Box: Ideal for **shipping** and **bulk storage**, especially when protection and cost-efficiency are the top priorities.

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Mailer Boxes (Corrugated)

2. Mailer Boxes (Corrugated)

  • Common Material Used: Made from **corrugated cardboard**, offering strength and durability for shipping and delivery.
  • Ideal Product Types: Commonly used for **e-commerce shipments**, **small gifts**, **clothing**, **electronics**, and **light to medium-weight items**.
  • Estimated Product Weight vs Size: Best for **medium-weight items** (typically **1-3 kg**), such as **electronics**, **clothing**, or **small gifts**.
  • Printing Options and Quality: Mailer boxes often feature **basic digital or flexographic printing**. Though not as vibrant as premium boxes, they are functional and professional for e-commerce shipments.
  • Uniqueness of the Box: **Self-locking design** eliminates the need for additional tape, making assembly quick and easy.
  • Storage: Mailer boxes can be stored flat before assembly, providing compact and efficient storage.
  • When to Use This Box: Perfect for **shipping small to medium items** efficiently and securely, particularly for e-commerce deliveries.

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Telescopic / Two-Piece Sliding Boxes

3. Telescopic / Two-Piece Sliding Boxes

  • Common Material Used: Made from **corrugated cardboard** or **rigid board**, providing strength for irregular or bulky items.
  • Ideal Product Types: Used for **irregularly shaped items**, **flat items**, **documents**, **art prints**, and **heavy goods**.
  • Estimated Product Weight vs Size: Ideal for **irregular items** that don’t fit standard box sizes, typically **up to 5-6 kg**.
  • Printing Options and Quality: Offers **basic printing** such as **single-color flexographic** or **digital printing**, suitable for shipping but not focused on luxury finishes.
  • Uniqueness of the Box: The **telescopic design** allows for an **adjustable depth**, making it ideal for packaging products of varying sizes.
  • Storage: The telescopic design allows for **compact storage** when not in use, as the lid and base fit over each other for easy storage.
  • When to Use This Box: Best for **shipping irregularly shaped or bulky items**, or when packaging **flat items** like **documents**, **artwork**, or **prints**.
Packaging Box Types Summary

Summary of Packaging Box Types

Box TypeCommon MaterialIdeal Product TypesWeight & SizePrinting OptionsUnique Features
Reverse Tuck End (RTE)Paperboard / Kraft paperCosmetics, small electronics, consumer goodsUp to 2 kg, small to medium sizeFull-color digital, offset printingClean, secure closure, easy assembly
Auto Lock Bottom (ALB)Cardboard / Heavy-duty paperboardCosmetics, food items, jars, bottles1-3 kg, medium sizeDigital, flexographic printingNo-glue base for easy, quick assembly
Magnetic Closure BoxesRigid board, luxury finishes (velvet, art paper)Luxury gifts, jewelry, premium gadgetsUp to 5 kg, premium sizeFoil stamping, embossing, spot UVSmooth magnetic closure, elegant unboxing experience, Some includes Ribbon
Two-Piece Boxes (Base + Lid)Rigid cardboard / Kraft paperboardGift sets, apparel, shoes, accessories3-4 kg, medium sizeFull-color digital, embossing, spot UVClassic design with elegant base and lid
Shoulder-Neck BoxesRigid cardboardJewelry, luxury giftsUp to 2-3 kg, small to medium sizeFoil stamping, embossing, spot UVExtra strength with premium unboxing experience
Drawer-Style BoxesRigid cardboard, luxury finishesPremium gifts, jewelry, luxury retail itemsUp to 3-4 kg, medium sizeFoil stamping, embossing, spot UVOpens like a drawer for a surprise unboxing
Book-Style BoxesRigid cardboard, luxury finishesCorporate gifts, limited-edition productsUp to 3-5 kg, medium sizeFoil stamping, embossing, spot UVOpens like a book for an elegant presentation
Collapsible Rigid BoxesRigid board, foldable designLuxury gifts, electronics, gift sets5-8 kg, medium to heavy sizeDigital printing, embossingSpace-saving design, easy storage when not in use
Folder BoxesRigid cardboard / Kraft paperboardDocuments, flat gift items, art printsUp to 2-3 kg, flat itemsFlexographic, digital printingProtects flat items, easy access
Box with SleeveRigid board/ cardboardPremium gifts, luxury items, special editionsUp to 5 kg, medium to heavy sizeFoil stamping, embossing, spot UVIncludes protective sleeve for extra luxury
Regular Slotted Container (RSC)Corrugated cardboardShipping, bulk storage, fragile items10 kg or more, large sizeFlexographic printingStandard, easy assembly, cost-effective
Mailer BoxesCorrugated boards, box board, Kraft boardE-commerce shipments, small gifts1-3 kg, small to medium sizeFlexographic, digital printingSelf-locking, easy to assemble
Telescopic / Two-Piece Sliding BoxesCorrugated cardboard, rigid boardIrregularly shaped items, flat items, documentsUp to 5-6 kg, adjustable depthFlexographic, digital printingAdjustable depth, ideal for irregular items
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